Types and construction of bicycle bearings

Maintenance and repairs

Maintenance and repairs

This post will explain what kinds of bearings are (mostly and usually) used with bicycles and what their advantages and disadvantages, compared to other commonly used bicycle bearing systems are.

1. Cup and cone bearings

Bicycle bearings commonly use bearing balls, placed in a cone, compressed with a cup (cup and cone bearing). Cup, with curved walls holds the balls, while the cone presses on top, holding them in place.

Cup and cone bearing. Cone is screwed onto the axle and presses the balls onto the cup.

Cup and cone bearing.
Cone is screwed onto the axle and presses the balls onto the cup.

 

Advantages

Durability. A good cup and cone bearing, when lubricated regularly (once a year is often enough) and with regular ball replacement can last practically forever. Instructions for servicing cup and cone bearings are in this post: Bicycle hub overhaul.

Cheap maintenance. All the spare parts needed for servicing these bearings are new balls and a bit of grease. Replacement balls are very cheap and easy to find in all the standard sizes.

Cup and cone hub

Bearings are carefully inserted into greased (and cleaned) hub. Cup and cone system.

Caged ball bearings

Caged ball bearings. As can be seen from the picture, without the cage, almost one extra ball can be placed between each two in the cage, so it is better placing balls without the cage.

Good load distribution. With (angled) cup and cone bearings, load is spread more evenly than with radial bearings. These bearings handle both radial (up-down) and axial (side) loads better.

Low rolling resistance. Balls roll easily, without too much friction.

 

Disadvantages

A bit tricky setup. Setting the optimal cone preload takes a bit of patience and practice. Like explained here.

Greater damage in case of irregular maintenance, compared to cartridge bearings. If this type of bearing is not cleaned and re-lubricated regularly, first thing that wears out are balls (easily replaced). If it is still not re-lubed, next thing that goes are the cones. Cones are a bit more expensive and often hard to find for the particular bearing model. In case bearing isn’t cleaned and re-lubed after the cones are worn, next thing that gets worn are cups. This is usually irreparable damage, calling for hub replacement (in case of wheel bearings), headset bearing replacement (in case of steerer bearings), or pedal replacement (in case of pedal bearings). That is why regular maintenance is important with cup and cone bearings.

 

2. Cartridge bearings

Modern trends are leaning towards cartridge bearings. It consists of a cartridge, that is inserted in a “sleeve” in the appropriate bicycle part that needs to turn – a wheel hub, headset, BB shell etc.

Hub with a cartridge bearing

Hub with a cartridge bearing

Balls are packed with two races in a “sealed” cartridge. Sealed as can’t be disassembled, not as (completely) sealed from dirt and water! On top there is usually some sort of plastic, or rubber seal. These seals don’t prevent dirt and water from entering the bearing – just slow the contamination down a bit. That’s why these bearings too need to be cleaned and lubricated to last longer.

Cartridge bearing with seals removed

Cartridge bearing with seals removed

These bearings are not better than the old and tested cup and cone system. But they are cheaper to produce in decent quality, than cup and cone bearings.

 

Advantages

Negligence resistant. 🙂   Advantage compared to cup and cone bearings is that, even if very neglected and totally worn, only cartridges are replaced – just like non-worn cartridges. Cup and cone hub bearing, for example, calls for the whole hub replacement in case cups get worn. With cartridge bearings, only cartridges are replaced, so hub would be fine, even in case of a totally busted old cartridge needing replacement.

Simple and straight forward replacement. No need to fine tune preload like with cup and cone bearings.

Low rolling resistance, like cup and cone system. At least while they are new.

 

Disadvantages

More expensive service. Balls can’t be replaced in cartridge bearings. So within a finite amount of time the bearing cartridge will need to be replaced. Cartridges are a bit harder to find and a bit more expensive than balls. Tools for servicing are also a bit more expensive. Bearing puller tools are needed, to remove the cartridges without damaging the rest of the bearing.

Difficult cleaning and re-lubrication. Before they are worn for replacement, but when they get dirty, servicing is harder than with cup and cone system. As it was mentioned before, seals on these bearings only slow down dirt and water contamination, but don’t prevent it. These bearings can’t be opened so that balls can  be taken out (and/or replaced), and all the dirt wiped off. It is only possible to take cartridges out and wash them with some degreaser, then stuff them with fresh grease. Takes longer and it’s still not as thorough as with cup and cone system.

 

Cartridge bearings hub

Installed cartridge service: with bearing still in the hub, gently use a small screwdriver, or a razor knife to remove seals. Careful not to damage the seal. If bent it can be straightened. Clean, lubricate, put the seal back.

Worse handling of axial loads. Cartridge bearings are usually radially designed, i.e. ball races are symmetrical and deal well only with radial loads (up and down), not with axial (side) loads – like present when pedalling hard out of the saddle. There are “angular” versions of cartridges that take axial loads better, but they are not that widely available.

2. b) Ceramic and special cartridge bearings

There are special versions of cartridge bearings designed to be “faster”, i.e. to have as low rolling resistance as possible. How is this achieved?

Zero contact seals. Seals don’t overlap bearing races. This means a little less drag, but also easier way for dirt to enter the bearings. This means the bearing will be “faster” when brand new, but stop being faster and even become slower very quickly with use, than a comparable bearing with an overlapping seal.

Softer greases. Of lower NLGI number, i.e. lower consistency (hardness). Less “thick” so to say. These greases provide lower rolling resistance, but wash out more quickly and don’t prevent bearing wear as well.

Ceramic balls. With standard bearings, both balls and races are made of steel. Bearings with ceramic balls are often marketed as “ceramic bearings”, even though only balls are ceramic, while races are still made of steel. Ceramic balls can be machined to be smoother surfaced than steel ones. They are also harder, more wear resistant. So, these bearings are advertised as faster and longer lasting. However, since steel is softer than ceramics, ceramic balls will quickly pit and damage the softer steel races. Resulting in a bearing that lasts shorter than a comparable “full-steel” ordinary bearing. It will also quickly produce more drag and develop play.

Completely ceramic bearings. These bearings have both balls and races made of ceramics. Because of great hardness of ceramics, they need to be machined to very tight tolerances. If they are of high quality (expensive) they will be faster and last longer than ordinary steel bearings. However, hard and brittle ceramics is more likely to be damaged from a hard impact.

Bottom line: these bearings provide some advantage to racers, for a race or two, then being replaced. My personal opinion is that for other uses, good quality ordinary steel bearings are a better choice.

3. Roller (“needle”) bearings

These bearings consist of two conical races and a cage holding conically placed rollers. They are often (wrongly) called needle bearings (needle bearings have a lot longer and thinner “rollers” – resembling needles).

Roller bearings of a bicycle steerer (fork)

Roller bearings of a bicycle steerer (fork)

Rolling resistance is higher than with ball bearings, but they can handle a lot higher loads, because of a greater contact area with races that rollers provide, compared to balls.

They are used as headset (steering) bearings on some (older) bicycles. The fact these bearings make more rolling resistance is irrelevant for this use, since handlebars are not turned around all the time – only moved from time to time to steer. Using slightly (unnoticeably) more force to turn the bars does not affect speed, nor steering precision.

On the other hand, greater drag can be even beneficial for steerer bearings. How so? Some bicycles, when riding fast down a hill, produce what is called a “high speed shimmy”. I.e. handlebars start shaking. Higher drag of steerer bearings reduces the chances of a shimmy occurring, and if it does occur, slightly reduces the severity of it.

They are seldom used in modern bicycles. One of the reasons was lower durability. Such bearings are poor at handling forward-back movement of steerer tube when riding over road bumps.

Author’s personal oppinion

For wheel (hub) bearings, the best system is old cup and cone. Shimano, with their middle class hubs (Deore for MTB and Tiagra for road) offers the best “bang for the buck”. For non-race use, it makes little sense using anything more expensive.

For steerer bearings, any decent quality ones will do.

Special bearings, especially if paired with softer greases, are a waste of money, except maybe for top class racers.

Share this post with your friends...Share on FacebookTweet about this on TwitterShare on Google+Share on LinkedInPin on PinterestShare on Tumblr

Leave a Reply